Our new brochure
LiDAR scan
Precise inventory recording as the basis for successful modernisation
When modernising and retrofitting machines, it is crucial to have precise knowledge of the existing inventory. Only with complete, high-resolution data can a conversion be planned in a technically safe, economically viable and timely manner. Modern LiDAR scanning technology provides a reliable basis for this – quickly, efficiently and with great attention to detail.
LiDAR (Light Detection and Ranging) uses laser-based distance measurement to generate 3D point clouds of real objects. This data maps the real machine, its structure and environment with millimetre accuracy. In the context of retrofitting projects, this opens up completely new possibilities for planning, collision detection, digital twin creation and the safe integration of new components.
Areas of application and benefits
Fast and cost-efficient capture – instead of time-consuming measurement
Traditional surveying methods are time-consuming and labour-intensive. LiDAR scanning significantly reduces the effort involved. With portable scanners, existing machines can be completely captured in no time at all – without production downtime or extensive preparations.
The captured data can support the updating of HMI visualizations, allowing alignment between the physical installation and the digital interface used by operators and maintenance teams.
Digital inventory models
as the basis for all engineering steps
The LiDAR data is used to create precise 3D models that can be transferred directly to CAD systems. These as-built models serve as the basis for:
- the design of new assemblies,
- the analysis of space conditions and tolerances,
- visualisation of modifications,
- collision checks and
- simulation-based feasibility analyses.
Increasing safety and planning quality
The detailed virtual image of the real machine allows risks to be identified and eliminated during the planning stage. Incorrect dimensions, unrecognised obstacles or unplanned connections become visible before costly components are manufactured or assembled.
Workflow:
From scan to completed modernisation
Definition of scan targets, selection of measuring points and suitable hardware (handheld scanners or stationary systems)
Survey of the real geometry – fast, contactless and without interrupting production.
Cleaning up the point cloud, alignment, segmentation and conversion to a CAD-compatible format.
Use of the modelled actual data for planning, design, simulation and coordination with all project participants.
Production, assembly and final inspection – supported by virtual models and reference data.
Your advantages at a glance:
- High accuracy of inventory data
- Time and cost savings compared to traditional surveying methods
- Integration into existing CAD/PLM processes
- Early risk analysis and reduction of planning errors
- Flexibility thanks to modular scanning hardware (handheld scanners, stationary systems, …)
- Valuable foundation for future changes through today’s scanning and data processing
- Future Proof: simple, easy changes and modifications throughout the machine lifecycle
Conclusion
LiDAR scanning is more than just a surveying tool – it is a strategic component for modern retrofitting and future-proof machine modernisation. By digitally mapping real machines and transferring them into the engineering process, it increases planning reliability, reduces risks and accelerates your projects.
Plan your machine modernisation precisely – based on a digital twin.
Talk to us about using LiDAR scanning for your retrofitting project.
Sparked your interest? Let’s talk.
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